https://www.avient.com/sites/default/files/2023-03/Therma-Tech Heat Sink for Auto Lights Case Study.pdf
THERMALLY CONDUCTIVE THERMOPLASTICS REDUCE WEIGHT IN VEHICLE LIGHT HEAT SINKS THERMALLY CONDUCTIVE THERMOPLASTICS REDUCE WEIGHT AND DISSIPATE HEAT © 2023, All Rights Reserved Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 Interested in learning more about thermally conductive thermoplastics? By replacing aluminum with a thermoplastic, Elausa was looking to reduce cost, part weight and improve ease of manufacturing, all while maintaining an equivalent level of thermal conductivity and ensuring comparable performance. As a result, Elausa replaced Zamak with Therma-Tech thermoplastics, significantly reducing part weight from 38g to 9g.
https://www.avient.com/sites/default/files/2023-03/Silcosperse Flame Retardant Additives Product Bulletin %281%29.pdf
These silicone additive solutions create a char or gas that reduces oxygen at the source of flame, leading to components that become self-extinguishing. Fire time to ignition is increased while heat release and fire spread are reduced, resulting in enhanced fire safety for life and property. X X X Filler Reduces cost X X X Platinum Flame retardant X X X Extra All peroxides including DBPH catalyst X X X Heat Stabilizer Allows for higher heat in longer periods X X Carbon Black Smoke suppressant X Flame retardant grades may be blended to achieve desired results.
https://www.avient.com/sites/default/files/2022-10/Cesa WIthStand Antimicrobial Additives Product Bulletin.pdf
By limiting the growth of microbes in finished plastic parts, Cesa WithStand can reduce odor development, helping products smell better longer. Cesa WithStand solutions include technical assistance to customize the additive dosage, as well as support with processes and specifications, helping to reduce time to market and saving time and cost in the development process. PRODUCT BULLETIN KEY CHARACTERISTICS • Additives to retard microbe growth in finished plastic parts, enhancing product performance • Reduces bacterial, mold and fungal growth on the surface as well as through the thickness of the plastic part • Helps reduce odor, staining, discoloration and loss of mechanical properties • Available for a variety of processes including extrusion, injection molding, blow molding, rotational molding and thermoforming MARKETS AND APPLICATIONS Suitable for a wide variety of applications, Cesa WithStand Antimicrobial Additives add value across these key markets: • Packaging* • Cosmetics • Wellness • Appliances • Electronics • Building & construction • Transportation • Wire & cable * Contact an Avient representative to check food contact compliance 1.844.4AVIENT www.avient.com Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2023-01/Mevopur Healthcare Functional Additives Chemical Foaming Agents Application Bulletin.pdf
One angle is to offer chemical foaming agents that help reduce plastic material use. The products help reduce material use by up to 20% depending on part geometry and wall thickness. They also improve the visual appearance of plastic components by reducing sink marks.
https://www.avient.com/sites/default/files/2021-09/versaflex-low-adhesion-build-up-solution-product-bulletin.pdf
The formulation delivers high initial adhesion on steel, PMMA, and various other substrates, yet offers low adhesion build-up to reduce the risk of residue when peeling off film. Compared to current solvent- based coating technology, co-extrusion film using Versaflex CF has significantly reduced volatile organic compound (VOC) emissions and helps reduce energy consumption by eliminating secondary coating and drying operations. KEY CHARACTERISTICS • High initial adhesion on steel, PMMA, and various other substrates • Stable and low adhesion build-up over time to prevent residue • Low unwinding force for improved efficiency when pasting film • Good gel control • One-step extrusion processing to improve manufacturing efficiency • Reduced VOC emissions compared to current solvent-based coating technology • Can be recycled as a thermoplastic material APPLICATIONS The low adhesion build-up performance of Versaflex CF 6668 TPE makes it ideal for use in protective films for high-end applications including: • Appliance • Household furniture • Building & construction • Automotive PRODUCT BULLETIN www.avient.com Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT PROTECTION D E S I G N A N D M A T E R I A L S O L U T I O N S Avient Corporation 1 PROJECT KICK OFF B R I E F Application: Protective sports equipment Challenge: Provide functional material to protect against impact for chest protector Requirements: • Compact - reduce thickness and weight for improved comfort and functionality • Meet EN standards • EN1621-1 level 2 & EN1621-2 level 1 • Eliminate the use of foam and glue • Be waterproof and easy to clean • Sustainable • Easy to prototype & considers manufacturing efficiency Avient Corporation 2 VIBRATION DAMPING TECHNOLOGY (VDT) H O W D O E S I T W O R K ? Avient Corporation 3 Simplified Drop Test • 65g steel ball • Dropped from 305mm • Onto 3.175mm thickness flat samples Materials Tested • Standard TPE 30 Shore A • TPU alloy 60 Shore A • Damping TPE 32 Shore A VDT reduces bounce Avient Corporation 4 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 Image courtesy of Airobag TV https://www.youtube.com/c/AirobagTV/videos Simulation of Impact A weight dropped onto protective element in contact with rigid substrate https://www.youtube.com/c/AirobagTV/videos Avient Corporation 5 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 REFINING THE DESIGN D E S I G N A N D M A T E R I A L C O M B I N A T I O N Avient Corporation 6 • A number of different shapes and designs are created and simulated to determine which one works best • Refining to meet EN standard • VDT TPEs can help reach compliance with EN1621-1 level 2 and EN1621-2 level 1 • Optimum protection can be achieved by combining industrial design and engineering Avient Corporation 7 VALIDATION P R O T O T Y P I N G W I T H 3 D P R I N T I N G 3D Printing Validation -15% -10% -5% 0% 5% 10% Density Tensile Strength // Tear resistance // Rebound resilience 2mm 3D Printed VDT vs Injection Molded VDT can be 3D printed for concept evaluation early in the design process SUMMARY Avient Corporation 8 • Enabled a new, compact design with a customized VDT TPE formulation • Improved user comfort and functionality • Fulfilled EN standards • Reduced number of prototyping tools required • Reduced time spent in product development by 40 percent, enabling faster commercialization of product
https://www.avient.com/sites/default/files/2021-08/2030-goals-2020-sustainability-report.pdf
更新:• We are proud to have reached our original target of 35% in 2020 by reducing our Scope 1 & 2 GHG emissions by 37% By 2030, Avient will reduce waste to landfill by 35% from the 2019 baseline. 更新:• In 2020 we reduced our waste to landfill by 17%, reaching half of our 2030 target in our first year.
https://www.avient.com/sites/default/files/2020-08/advanced-composites-overview-brochure_0.pdf
AVIENT ADVANCED COMPOSITES OVERVIEW LOWER ENERGY COSTS Requires less energy during installation and use INCREASE COMPETITIVE ADVANTAGE Customizable solutions for specific application needs REDUCE PRODUCT LIFECYCLE COSTS Lower installation time, as well as warranty and part replacement expenses EXTEND PRODUCT LIFETIME Corrosion, flame, fatigue and UV resistant for improved durability DESIGN STRONG, LIGHTER WEIGHT COMPONENTS Up to 75% lighter than steel and up to 25% lighter than aluminum ADVANCED COMPOSITES An exceptional alternative to traditional materials such as wood, ceramic and metal, advanced composite solutions enable designers to: • Design lighter weight structural components for increased lifetime performance and improved fuel efficiency—higher strength-to-weight ratios to exceed the structural performance of traditional materials while significantly reducing weight—up to 75% lighter than steel and up to 25% lighter than aluminum • Extend product lifetime to reduce part replacement and decrease warranty expenses— the corrosion, weather, flame and fatigue resistance of composite solutions improve component durability • Reduce product lifecycle costs—the extended product lifetime, along with the potential for reduced installation time and cost due to the lighter weight of composite solutions, significantly reduces the associated cost over the lifetime of a part • Lower energy costs—by leveraging a higher strength-to-weight ratio, composite solutions allow designers to engineer products that require less energy or power during installation and use • Increase competitive advantage—Avient advanced composite solutions can be customized to provide electrical insulation, thermal insulation, radiopacity, low thermal expansion, flexural memory and load damping, while delivering desired performance and aesthetic specifications TRANSPORTATION Truck floors, liners and aerodynamic components, rail car doors and panels, automotive structural solutions, leaf springs, traffic safety markers and delineators, air cargo unit load devices (ULDs) The Avient advanced composites portfolio offers customized solutions to serve a full range of markets and industries, including: USES & APPLICATIONS ENERGY Wind turbine blade stiffening components, sucker rods, oil & gas production solutions BUILDING & CONSTRUCTION Structural blast protection, garage doors, modular construction, temporary shelters, architectural columns, concrete and masonry reinforcements, pipe reinforcement HEALTHCARE External orthopedic fixators, endoscopy wands, prosthetics MARINE Panels for decking, bulkheads, cabinets, doors, transoms, ceilings; reinforcements for stringers; sail battens CONSUMER & RECREATION Archery bow limbs and risers, furniture springs, diving board springs, golf flagpoles, snowsports equipment, sporting stick shafts, paddle shafts, lightweight and extendable mast structures ELECTRICAL & TELECOMMUNICATIONS Utility poles and cross-arms, high voltage transmission & distribution insulator cores, surge arresters, bus bar covers and electrical tool components INDUSTRIAL Pallet stiffeners, pipe reinforcement, conveyor springs, dock shelters PROCESSES & CAPABILITIES Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes.
https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Recycled PET 2022_0.pdf
This predictive technology maximizes the use of different color streams and reduces waste. Similar to the ones that correct yellowing, there are special additives that “scavenge” or otherwise reduce the levels of acetaldehyde. In 2019, the EU enacted its Single Use Plastics directive aimed at reducing the impact that such products have on the environment.
https://www.avient.com/sites/default/files/2024-02/Gravi-Tech REC Recycled Formulations Product Bulletin.pdf
They help to reduce product carbon footprint compared to fossil feedstock alternatives, reduce waste, and support the circular economy. KEY CHARACTERISTICS • Customized density offering a wide range of specific gravities (1.2–11 gm/cm3) • Based on recycled resin from PIR and PCR sources • Broad modulus range, from very flexible to very rigid grades • Corrosion resistance that withstands oxidization for long-term use and benefit • Chemical resistance can be adapted depending on base resin as required • Provides visual surface effects, aesthetics, and cool touch • Design flexibility and processing ease MARKETS AND APPLICATIONS Applications in packaging and consumer goods in which a more sustainable solution is preferred: • Cosmetic caps and closures • Perfume caps • Spirit bottle caps • Luxury boxes • Handles and knobs SUSTAINABILITY BENEFITS • Formulated with recycled resin from post-industrial recycled (PIR) and/or post-consumer recycled (PCR) sources including ocean bound plastic waste • Reduces waste and supports the circular economy • Reduces carbon footprint compared to fossil feedstock alternatives • Simplifies manufacturing and lowers costs versus metal PRODUCT BULLETIN CHARACTERISTICS UNITS Gravi-Tech REC-CI GT5200-5089 PT Natural Gravi-Tech REC GT5200-5075 Black X2 Gravi-Tech REC GT5200-5078 Black Gravi-Tech REC GT5200-5079 Black Gravi-Tech REC GT5200-5060 Black Gravi-Tech REC GT5200-5057 Black Base Resin Ocean Bound rPP rPP rPP rPP rPP rPP Recycled Content/Filler g/cm >98% PIR+PCR 60% PIR/Mineral >95% PIR/Mineral >95% PIR+PCR/Mineral 30% PIR/Mineral 30% PIR/Mineral Density (ISO 1183) g/ccm 1.2 1.2 1.2 1.2 1.9 2.0 CHARACTERISTICS UNITS Gravi-Tech REC GT7300-5034 X2 FD Natural Gravi-Tech REC GT7300-5036 Black Gravi-Tech REC GT7300-5025 Black Gravi-Tech REC GT6000-5032 Black Gravi-Tech REC GT6000-5031 Black Base Resin ABS rABS/ABS rABS rPA6 rPA6 Recycled Content/Filler g/cm 50% PIR/Mineral 65% PIR/Mineral 10% PIR/Mineral 20% PIR/Mineral 20% PIR/Mineral Density (ISO 1183) g/ccm 1.5 1.5 2.2 2.7 2.8 AVAILABLE GRADES Copyright © 2024, Avient Corporation.