https://www.avient.com/sites/default/files/2024-10/Replacing Aluminum with Long Fiber Thermoplastics _LFT_ Application Bulletin.pdf
One approach is to substitute metals with reinforced thermoplastics. PROCESSING METHODOLOGIES EXPLAINED Die Casting - Metals Die casting is a type of metal casting process that injects molten metal into a mold cavity under high pressure. However, this can depend on a number of factors such as metal type, part complexity, and maintenance.
https://www.avient.com/sites/default/files/2023-02/Gravi-Tech BIO Bio-Based Formulations Product Bulletin.pdf
Gravi-Tech BIO bio-based formulations enable visual surface effects and aesthetics including metallic finish, cool touch, and color variation. KEY CHARACTERISTICS • Customized density offering a wide range of specific gravities (1.5–11 gm/cm3) • Formulated with partially bio-based resin from renewable plant sources • Broad modulus range, from very flexible to very rigid grades • Corrosion resistance that withstands oxidization for long-term use and benefit • Chemical resistance that can be adapted depending on base resin as required • Provides visual surface effects, aesthetics and cool touch • Design flexibility and processing ease • Food contact compliance available MARKETS AND APPLICATIONS Applications in packaging and consumer goods in which a more sustainable solution is preferred: • Cosmetic caps and closures • Perfume caps • Spirit bottle caps • Luxury boxes • Handles and knobs SUSTAINABILITY BENEFITS • Formulated with partially bio-based resin from renewable plant sources • Reduces waste and supports the circular economy • Reduces carbon footprint compared to fossil feedstock alternatives • Simplifies manufacturing and lowers cost versus metal PRODUCT BULLETIN CHARACTERISTICS UNITS Gravi-Tech BIO GT5200-5077 FD Natural Gravi-Tech BIO RS5200-5001 RS FD Natural Gravi-Tech BIO RS5200-5001 RS FD Natural X1 Gravi-Tech BIO GT5200-5003 FD Black Gravi-Tech BIO GT5200-5004 FD Black Gravi-Tech BIO GT5200-5002 FD Black Base Resin Bio-based PP Bio-based PP Bio-based PP Bio-based PP Bio-based PP Bio-based PP Recycled Content/Filler g/cm Mineral Mineral Mineral Metallic Metallic Metallic Density (ISO 1183) g/ccm 1.90 2.0 2.0 2.0 2.5 3.0 AVAILABLE GRADES Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-gravi-tech-luxury-closures-english.pdf
L E A D I N G P R O D U C E R O F C L O S U R E S F O R S P I R I T S L U X U R Y C L O S U R E S • Replace metal while providing metallic look and feel • Customization of density and color • Easy processing • FDA compliance • Replaced metal with a weighted polymer solution to maintain high-quality perception • Minimized the appearance of chips from everyday wear better than metal by matching closure interior and metalized coating colors • Enabled the customer to introduce their luxury closures to a new market segment Gravi-Tech™ Density Modified Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2024-06/Smartbatch FX for Paint Replacement.pdf
The concentrates provide high glossiness and metallic effects and can be customized to offer scratch resistance, anti-dust adhesion, UV resistance, and more. Our Avient Design engineering experts can support as well with the computer aided simulation of molded-in-color metallic parts to minimize surface defects. Applications: • Automotive interior trim and exterior trim components • Appliances, electronics and electrical housings • Personal care and cosmetic packaging • Painted or plated consumer products Benefits: • Efficiently replaces paint and plating for various applications • Reduces number of processing steps and complexity • Provides high glossiness and metallic effects for high-quality paint look • Can be customized to include scratch, dust, and UV resistance
https://www.avient.com/sites/default/files/2023-03/Therma-Tech Heat Sink for Auto Lights Case Study.pdf
Therma-Tech formulations offer similar heat transfer, dissipation, and cooling capabilities to metals, when heat is transmitted into air. This combined with the design freedom, weight reduction, and cost advantages of thermoplastics, opens up the possibility to use them for metal replacement. Switching materials from a metal to a polymer carries large and potentially costly risks in terms of both performance and production, so Avient Design was consulted to help alleviate these concerns.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
When a metal propeller blade strikes a submersed obstacle with severe impact forces, it can permanently bend or break. The innovative blade design of Piranha’s Hydrothrust propeller provides 400% more reverse thrust than standard propellers and twice as much as competing metal props. Injection molding with long fiber composites makes it easy to add feature details like our Hydrobites that would be difficult and expensive to produce in metal,” said Stahl.
https://www.avient.com/sites/default/files/2024-09/Complet OnForce LFT Overview _ Brand Brochure.pdf
Long fiber reinforced thermoplastics provide structural performance that can go head-to- head with metals at a fraction of their weight while retaining the processing ease of injection molding. Complēt™ LGF Long glass fiber reinforced engineering resins with enhanced mechanical properties that allow for metal replacement. Complēt™ LCF Long carbon fiber reinforced materials have higher rigidity/modulus, higher strength, lighter weight, and more marketability potential than glass fiber, making it the ideal fiber reinforcement for metal replacement.
https://www.avient.com/sites/default/files/2020-08/gravi-tech-closures-case-study.pdf
Working closely with the producer, the Avient team recommended customizing a high density, engineered material formulation as an alternative to metal. Switching from metal forming to injection molding would also enable processing cost savings and expanded design freedom. These materials are able to be vacuum metalized or electroplated as well, to reproduce the premium metal finish that leading spirits makers prefer.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-gravi-tech-luxury-closures-spanish.pdf
P R O D U C T O R L Í D E R D E TA P O N E S PA R A B E B I DA S A L C O H Ó L I C A S T A P O N E S D E L U J O • Se sustituye el metal al mismo tiempo que se ofrece aspecto y sensación metálicos • Personalización de densidad y color • Procesamiento sencillo • Cumplimiento con las normas de la FDA • El metal se sustituye con un compuesto plástico de densidad modificada para mantener una percepción de alta calidad • Se redujo al mínimo la aparición de desportilladuras por el desgaste cotidiano, que supera al metal porque permite hacer coincidir el interior de la tapa con los colores de revestimiento metalizado • Permitió al cliente introducir sus tapones de lujo en un nuevo segmento del mercado Formulación de densidad modificada Gravi- Tech™ REQUERIMIENTOS CLAVE ¿POR QUÉ AVIENT?
https://www.avient.com/sites/default/files/2023-05/OnColor Combination MIC Color - Center Console - Application Snapshot.pdf
AUTOMOTIVE OEM C E N T R A L C O N S O L E P A R T • Metallic aspect • Good surface appearance • UV resistance • Cost effective alternative to paint • Offered a paint replacement solution with a molded-in-color metallic effect • Provided color matching expertise • Utilized simulation tools to predict part aspect and suggest the best injection point for process and mold optimization • Optimized formulation for metallic effects Smartbatch™ Combination Colorants & Additives KEY REQUIREMENTS WHY AVIENT? AVIENT SOLUTION METALLIC EFFECT + PAINT REPLACEMENT LEARN MORE Copyright © 2023, Avient Corporation.