https://www.avient.com/sites/default/files/2022-06/Nymax BIO Bio-based Polyamide Solutions Processing Guide.pdf
Place vents at the end of fill and anywhere potential knit/weld lines will occur. 2. Increase wall thickness to move gas trap to parting line Shot size 1. Use reverse taper nozzle Weld lines Melt front temperatures are too low 1.
https://www.avient.com/news/easier-optical-fiber-installation-high-speed-connectivity-new-polyone-low-cof-formulation
Homepage // News Center // Easier Optical Fiber Installation for High-Speed Connectivity with New PolyOne Low CoF Formulation PolyOne offer a full range of specialty polymer solutions for manufacturing optical fiber cable, including for tight buffer, loose tube, fiber bundle, and sheathing applications. 标题:Optical fiber cable made with ECCOH 5702 solutions from PolyOne is easier to install in complex conduit and over long distances.
https://www.avient.com/sites/default/files/2020-09/bettcher-case-study-1.pdf
METAL REPLACEMENT COMBINES METAL’S STRENGTH WITH PLASTIC’S LIGHT WEIGHT CASE STUDY: COMPLĒT™ LONG GLASS FIBER REINFORCED COMPOSITE Ch all en ge A cc ep te d. Avient’s team also provided hands-on design recommendations to minimize knit line concerns and address structural requirements. Using the new Complēt long glass fiber nylon formulation, the redesigned yoke underwent testing at Bettcher to simulate 500,000 run cycles.
https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
These materials are based on select engineering thermoplastic resins that are formulated with reinforcing additives such as carbon fiber, glass fiber and glass beads. Venting • Place vents at the end of fill and anywhere potential knit/weld lines will occur PROBLEM CAUSE SOLUTION Excessive Shrink Too much orientation • Increase packing time and pressure • Increase hold pressure • Decrease melt temperature • Decrease mold temperature • Decrease injection speed • Decrease screw rpm • Increase venting • Increase cooling time Not Enough Shrink Too little orientation • Decrease packing pressure and time • Decrease hold pressure • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase screw rpm • Decrease cooling time Burning Melt and/or mold temperature too hot Mold design Moisture • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease injection speed • Clean, widen and increase number of vents • Increase gate size or number of gates • Verify material is dried at proper conditions Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Weld Lines Melt front temperatures too low Mold design • Increase pack and hold pressure • Increase melt temperature • Increase vent width and locations • Increase injection speed • Increase mold temperature • Decrease injection speed • Increase gate size • Perform short shots to determine fill pattern and verify proper vent location • Add vents and/or false ejector pin • Move gate location Warp Excessive orientation Mold design • Increase cooling time • Increase melt temperature • Decrease injection pressure and injection speed • Increase number of gates Sticking in Mold Cavities are overpacked Mold design Part is too hot • Decrease injection speed and pressure • Decrease pack and hold pressure • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time • Increase draft angle • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time TROUBLESHOOTING RECOMMENDATIONS PROBLEM CAUSE SOLUTION Incomplete Fill Melt and/or mold temperature too cold Mold design Shot Size • Increase nozzle and barrel temperatures • Increase mold temperature • Increase injection speed • Increase pack and hold pressure • Increase nozzle tip diameter • Check thermocouples and heater bands • Enlarge or widen vents and increase number of vents • Check that vents are unplugged • Check that gates are unplugged • Enlarge gates and/or runners • Perform short shots to determine fill pattern and verify proper vent location • Increase wall thickness to move gas trap to parting line • Increase shot size • Increase cushion Brittleness Melt temperature too low Degraded/Overheated material Gate location and/or size • Increase melt temperature • Increase injection speed • Measure melt temperature with pyrometer • Decrease melt temperature • Decrease back pressure • Use smaller barrel/excessive residence time • Relocate gate to nonstress area • Increase gate size to allow higher flow speed and lower molded-in stress Fibers on Surface (Splay) Melt temperature too low Insufficient packing • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase pack and hold pressure, and time • Increase shot size • Increase gate size Sink Marks Part geometry too thick Melt temperature too hot Insufficient material volume • Reduce wall thickness • Reduce rib thickness • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase shot size • Increase injection rate • Increase packing pressure • Increase gate size Flash Injection pressure too high Excess material volume Melt and/or mold temperature too hot • Decrease injection pressure • Increase clamp pressure • Decrease injection speed • Increase transfer position • Decrease pack pressure • Decrease shot size • Decrease injection speed • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease screw speed TROUBLESHOOTING RECOMMENDATIONS www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/news/avient-introduces-cesa-fiber-additives-heat-preservation-help-meet-fashion-design-s-functional-needs
Avient Introduces CESA™ Fiber Additives for Heat Preservation to Help Meet Fashion Design’s Functional Needs. SHANGHAI – 2022年4月13日 – Avient today launched CESA™ fiber additives, a new generation of heat-preservation additive formulations for fiber and textile applications to help brands more easily meet consumer demand for lightweight, comfortable outdoor clothing. Fabrics made with CESA fiber additives can absorb more heat when exposed to solar rays.
https://www.avient.com/news/avient-launches-long-fiber-composites-based-nylon-reclaimed-end-life-fishing-nets
Homepage // News Center // Avient Launches Long Fiber Composites Based on Nylon Reclaimed from End-of-Life Fishing Nets We’re delighted to be introducing our first recycled-content long fiber composite material in a planned larger portfolio based on recycled resin,” said Eric Wollan, General Manager for Long Fiber Technologies at Avient. Formulations are available globally in a standard black color at typical weight percentages of long glass fiber, long carbon fiber, or hybrid combinations.
https://www.avient.com/industries/consumer/consumer-discretionary/outdoor-recreation/shooting-sports
Drawing on the wealth of Avient expertise, our shooting sports customers find fresh ways to add value to existing product lines as well as bring innovative new designs to life. From product design to manufacturing and supply chain efficiencies, we help you bring next generation products to market faster, gain customer loyalty, and boost your bottom line. OnForce™ Long Glass Fiber Reinforced Polypropylene Composites
https://www.avient.com/sites/default/files/2023-10/Flexi-StiX FlexSpring Case Study.pdf
FASTER TO THE FINISH LINE WITH COMPOSITES IN RUNNING SHOES FIBERGLASS REINFORCED COMPOSITES ENHANCE INSOLE PERFORMANCE AND COMFORT THE CHALLENGE Running is a passion for many people around the world. According to Gordon, carbon fiber, despite its energy-returning effects, is not as friendly as fiberglass for a runner’s muscles, tendons, and joints. They fit comfortably in most athletic shoes, including racing spikes, with the glass fiber properties providing comfort and performance benefits to the user.
https://www.avient.com/products/polymer-additives/processing-enhancement-additives/colorant-chromatics-pvdf-processing-aids
Using these process aids can result in greater production efficiencies with faster extrusion line speeds and molding cycle times. Improves line speeds and cycle times, leading to reduced energy use during processing Improved line speed and enhanced aesthetics with PVDF processing aid
https://www.avient.com/news/avient-features-specialty-healthcare-material-solutions-services-mdm-west-2022
The line of additives includes the new Mevopur chemical foaming agents that help manufacturers of pharmaceutical packaging and medical devices add another level of sustainability to their products. Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility