https://www.avient.com/idea/smart-alternative-yields-savings-efficiency-mars-otomotiv
Replacing metal cuts heat sink costs for LED lighting assemblies As part of their search for an alternative, Mars Otomotiv’s engineers met with Avient to explore non-metal options for the part. Mars Otomotiv owned the tooling used to form the metal heat sinks.
https://www.avient.com/idea/carbon-fiber-composites
Strong, lightweight alternative for metal and wood applications They are stronger, lighter and more durable alternatives for many applications traditionally made with wood or metal. Get fast facts on these strong, lightweight alternatives to metal
https://www.avient.com/resource-center?document_type=59&document_subtype=127&industry=0&product_family=1688&product_subfamily=0&product_name=0&op=FILTER RESULTS&form_build_id=form-GsNdhFIzOk8Y1Q6Uz9RVRyyxAN07GtOhQFsmTHMOgJ8&form_id=resource_filter_form
OnForce™ Long Fiber Reinforced Thermoplastic Formulations provided metal replacement and met strict mechanical criteria Complēt™ long carbon fiber reinforced nylon composite replaced metal steering column supports and lowered weight by 50% Craftech Non-Metallic Fasteners
https://www.avient.com/sites/default/files/2024-03/Railcar Door_Case Study Snapshot.pdf
R A I L C A R M A N U FAC T U R E R D O O R P A N E L • High stiffness-to-weight ratio and improved thermal insulation to incumbent materials • Efficient manufacturing process to ensure quality panel construction and standards • Domestic supply and manufacturing to ensure timely delivery • Reduced component complexity compared to metal • Custom-engineered panel with varying core materials and thicknesses to meet performance requirements • Reliable material supply with product manufactured in United States CRTM™ Composite Sandwich Panels KEY REQUIREMENTS WHY AVIENT AVIENT SOLUTION CORROSION & IMPACT RESISTANT LEARN MORE Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versalloy-tpe-cargo-rack.pdf
O F F - ROA D V E H I C L E M A N U FAC T U R E R C A R G O R A C K • Design freedom • Improve process efficiency to reduce cost • High strength-to-weight ratio • Aesthetic appeal • Weather and chemical resistance • Replaced metal with a injection-moldable thermoplastic plus TPE overmold to meet performance demands and maintain premium brand quality • Provided technical support to help expand the design and function of the cargo rack • Reduced manufacturing costs by eliminating the painting step from the process Versalloy™ TPE and thermoplastic substrate KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/case-study-one-pager-gravi-tech-kitchen-knife-handle.pdf
CUTLERY MAKER P R E M I U M K I T C H E N K N I V E S • Replaced aluminum while providing the same premium weight and feel of a metal • Withstand dishwashing without the discoloration issues of aluminum handles • Streamlined the design and molding phase, working directly with the manufacturer • Enabled the customer to expand their product line, providing a dishwasher safe kitchen knife into the market Gravi-Tech™ Density Modified Material KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-05/BIO additives MR snapshot 2022 Final.pdf
BIO additives MR snapshot 2022 Final EXTRUSION CAST PROCESSOR T H I N P L A F I L M & B A G S • Non-stick performance during manufacturing • Excellent film quality with good aesthetics • Efficient and clean process performance • Compliant with food contact applications* • Provided a performance additive to prevent biodegradable resin from sticking to the chill-roll surface • Reduced the polymer friction factor on metal surfaces, resulting in a better film quality • Helped improve the manufacturing process with fewer cleaning steps CESA™ OnCap™ & BIO Additives KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/resource-center?document_type=0&industry=0&product_family=1688&product_subfamily=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=1
Provides structural performance that can go head-to-head with metals at a fraction of the weight Complēt™ long carbon fiber reinforced nylon composite replaced metal steering column supports and lowered weight by 50% Craftech Non-Metallic Fasteners
https://www.avient.com/idea/enhance-electric-vehicle-battery-design-and-performance
Lightweighting , Metal Replacement , Sustainability , Transportation Polymers have a considerably lower density than metal, allowing for lighter and more energy-efficient batteries. Polymers can be processed at a lower cost than metals, reducing overall material expenses.
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION • Up to 75% lighter than steel; up to 25% lighter than aluminum • Better fuel economy for transportation • Simplified installation DESIGN FLEXIBILITY • Complex shapes less costly to produce than metal • Ability to tailor strength and stiffness in specific areas • Versatile aesthetic options for surface finish PART CONSOLIDATION • Easier installation and assembly with fewer parts • Simplified transport of finished goods • Fewer parts = reduced chance of failure Value that the U.S. composite materials market is expected to reach by 2022 $10.6B 50% Amount of weight reduction that advanced composites could bring to passenger cars, leading to 35% better fuel efficiency 7% CAGR that analyst firm Technavio forecasts the global medical composite materials market will experience from 2016–2020 Fiber-reinforced polymer composites combine thermoset or thermoplastic resins with fiber reinforcement, the resulting product having substantially different properties than the individual components.