https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/gravi-tech-lead-replacement-formulations
Move Over, Metal Why consider plastics in lieu of metal? High density polymer-metal composites are an ideal alternative to lead and other traditional metals
https://www.avient.com/news/orion-shines-even-more-brightly-polyone-therma-tech-conductive-polymer
Replacing metal with PolyOne Therma-Tech™ conductive polymer enables Sylumis to manufacture the lamps more efficiently and with even more innovative designs. Transitioning from metal to specialty engineered polymer solutions helps our customers meet their goals for efficient manufacturing, innovative design and weight savings.”Quality, technical innovation and sustainability are the three pillars of our company, and collaborating with PolyOne on this metal replacement project helped us in all three areas,” added Jean-Luc Berthet-Bondet, director at Sylumis.
https://www.avient.com/sites/default/files/2021-12/Orthopedic Fixator Application Snapshot.pdf
EXTERNAL FIXATOR DEVICE S T A B I L I Z I N G R O D S • Durable material that withstands everyday use • Light weight for easy customer handling • Precise stiffness to support load requirements and extend product lifetime • Maintained stiffness and straightness necessary for halo applications • Provided superior strength-to-weight ratio vs. metal • Appealed to aesthetics while maintaining high performance needs • Maximized user comfort via customized Avient Design services Glasforms™ Carbon Fiber Rods KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-12/Concrete Reinforcement Application Snapshot.pdf
AVIENT SOLUTION METAL REPLACEMENT LEARN MORE Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-surround-automotive-ev-connector-charger.pdf
MAJOR TIER 1 SUPPLIER C O N N E C T O R C O V E R • EMI-shielding performance at frequencies from 30 MHz up to 2 GHz • Excellent dimensional stability • Must meet robust mechanical property targets including tensile strength and elongation at break • Worked in close collaboration with the OEM from the start of the development process in order to fully understand their key requirements • Developed a customized material providing the required EMI-shielding performance which, removing the need for secondary metallization manufacturing processes, reduced cycle time Surround™ NN- 14 NICF SIP Black Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/Application Snapshot - Therm-Tech Heat Sink for Vehicle Lights PDF.pdf
ELAUSA ELECTRONICS V E H I C L E L I G H T H E A T S I N K • Replace aluminium to reduce part cost and weight • Maintain similar thermal transition to current material • Simplify manufacturing • Reduced part weight from 38g to 9g • Provided the required thermal efficiency through part re-design and material choice • Enabled upfront simulation data through Avient Design reducing risk of metal replacement • Simplified manufacture process to a single injection molding step Therma-Tech™ Thermally Conductive Formulations KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-06/Maxxam - EV Part - Application Snapshot.pdf
KUNSTSTOFF SCHWANDEN E L E C T R I C V E H I C L E P A R T • Replace aluminum to reduce part weight and overall weight of the electric vehicle • Secure supply of high volume of material • Flexible delivery • Cost competitive • Enabled OEM to replace metal and reduce part weight • Provided excellent customer service, sending samples and technical data promptly • Supported customer with processing queries • Secured material supply and flexible delivery – delivering on a specific date each month Maxxam™ Polyolefin Formulations KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-04/Bergamid_ - Air gun bullet casing- Application Snapshot.pdf
AIRGUN BULLET MANUFACTURER B U L L E T C A S I N G • Reduce weight by replacing metal • Gunpowder free • Less shooting energy from 100 Joules to 20 Joules • Delivered a high-impact nylon formulation with equal performance and 80% less weight • Enabled improved shooting accuracy due to the stable coefficient of friction(COF) • Provided fast technical response and mold trial support Bergamid™ Polymer Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-nymax-pir-archery-cam-module.pdf
LEADING ARCHERY OEM C A M M O D U L E • Ability to pass fatigue testing of 100,000 cycles • Maintain low vibration performance • Replace metal to reduce weight • Meet short lead time and budget constraints • Provided design guidance and mold flow analysis, saving the customer $800 - $1,500 compared to outsourcing the analysis • Streamlined the development process using an existing, specialty product to meet key performance needs as well as budget and timeline constraints, enabling the customer to launch in time for a leading industry tradeshow Nymax™ PIR Nylon Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/Complet LFT Wheelchair Caster Wheels - case study snapshot.pdf
WHEELCHAIR OEM C A S T E R W H E E L • Composite to replace a traditional aluminum caster • Lightweight, strong material that can withstand the rigor of daily use • Corrosion-resistant solution to reduce cost and frequency of maintenance • Formulated two materials that chemically bond seamlessly to minimize slip • Reduced weight by 33% (280g), supporting improved user maneuverability • Offered an injection-moldable alternative to metal that led to a more functional design and reduced vibration Complēt™ Long Carbon Fiber Nylon 6/6 and TPU Formulations KEY REQUIREMENTS WHY AVIENT?