Complēt™ 长纤维增强性结构热塑性塑料
金属替代方案
Complēt™ long fiber reinforced thermoplastics are structural injection molding composites with metal replacement performance. This product line encompasses a large net of specialty solutions that are tailored to solve light weighting initiatives for a variety of industries. Fiber reinforcements include long glass fiber, long carbon fiber and long hybrid (glass + carbon) fiber. Resin technologies utilized in these formulations include a breadth of options including a variety of polyamides, rigid thermoplastic polyurethanes and specialty resin solutions (such as PES, PEI, PEEK).
These products showcase or continually advancing technologies and formulation capabilities, continually expanding new solutions into new markets eager for metal replacement alternatives. This includes our additional product offerings of Complēt PKE Polyketone Formulations, Complēt Moisture Resistant Nylons and Complēt REC Recycled Content grades.
With appropriate material selection and part design optimization, long carbon fiber materials can reduce the weight of components up to 40% compared to aluminum. Additional benefits include high strength and stiffness performance, creep resistance, fatigue endurance, elevated and low temperature performance, dimensional stability, and corrosion and chemical resistance.
Customized, single-pellet solutions are highly encouraged – utilize our formulation expertise to make your production process as efficient as possible. Color matching, UV performance enhancements and lubrication additives are just a few of the many performance additive solutions that we offer.
轻量化
优势
- 与短纤维相比，强度和韧性更高
- 高强重比
- 在低温和高温下能够保持性能
- 承载蠕变和耐疲劳性
- 优异的尺寸稳定性
- 极佳的耐腐蚀性和耐化学性
- 可用标准注塑机加工
Properties and Comparisons
Complēt long fiber pellets are cut to a 12mm chop length, with unidirectional fiber reinforcement throughout the pellet (12mm pellet = 12mm fiber length). See how the fiber length directly correlates to increased stiffness, strength and impact performance. Pellet lengths can be tailored between 6mm and 15mm, but the typical length is 12.
Complet thermoplastic solutions have a high strength-to-weight ratio, allowing them to go head-to-head with traditional metal performance.
Complēt long fiber solutions have a significant jump in mechanical properties when compared to an unreinforced resin or a short fiber reinforced resin – most notably in toughness.
| 长纤维科技 | 应用 | 描述/产品特征 |
|---|---|---|
| Complēt™ LGF | 运输发动机罩和动力总成、越野休闲车、汽车售后市场零件、便携式工具和设备以及医疗保健 | 长玻璃纤维增强工程树脂，具有增强机械性能，可获得类金属结构能力。提供高耐冲击性和耐疲劳性 |
| Complēt™ LCF | 体育和娱乐用品、航空航天内饰、机器人和工业设备 | 性能更高的长碳纤维增强热塑性塑料，适用于重量敏感应用或具有更大的承载能力 |
| Complēt™ 混合材料 | 体育和娱乐器材或汽车发动机罩和动力总成 | 一种同时结合长碳纤维和长玻璃纤维的一体材料，能够优化性能和成本 |
| Complēt™ MT | 体育和娱乐用品或工业设备 | 最大韧性，长纤维增强尼龙 6 或 66 配方，为要求苛刻的应用提供额外的耐冲击性和耐疲劳性 |
| Complēt™ 耐湿 | 汽车、动力户外、汽车售后市场零件和消费应用 | 长纤维增强尼龙 6 或 66 复合材料在水分较多的环境中具有稳定性能。长玻璃纤维配方表面外观不具有可见纤维 |
| Complēt™ REC | 体育和娱乐用品、办公家具或汽车 | 消费后回收 (PCR) 和后工业回收(PIR) 树脂，采用长纤维增强材料。可定制回收树脂含量，以满足性能和可持续性要求 |
| Complēt™ PKE | 管道、管材和流体管理；电气连接器；电池部件；发动机盖下的燃料或化学接触部件；非结构车内部件、油气组件 | 长玻璃纤维增强聚酮具有与尼龙（PA6 和 PA66）类似的出色耐化学性、低吸湿性和尺寸稳定性。它们还提供比短纤维增强解决方案高出 2 倍以上的抗冲击性能，同时在寒冷和严苛的环境中保持抗冲击性能 |
| 名称 | 类别 | 描述 | |
|---|---|---|---|
| Automotive Aftermarket Side Step | Case Study (Snapshot) | Moisture-resistant Complēt™ long glass fiber reinforced formulation improves strength, design freedom, and finish | 查看 |
| 狩猎背包的内部框架结构 | Case Study (Snapshot) | 注塑 Complēt™ 长碳纤维增强尼龙复合材料具有高刚度和低重量，同时简化制造过程 | 查看 |
| Advanced Simulation Capabilities for Structural Applications | 视频 | Learn more about enhanced modeling and design technology capabilities to more accurately predict long fiber reinforced thermoplastic performance in structural metal replacement applications | 查看 |
| 航空航天乘客座椅部件 | Case Study (Snapshot) | Complēt™ 长碳纤维增强 PES 复合材料重量减轻 40%，符合 FAA 的阻燃性和耐久性要求 | 查看 |
| Aerospace Seating Component | Case Study (Snapshot) | Complēt™ LCF PES formulation delivered lightweighting for an aerospace seat component through metal replacement (replacing aluminum) | 查看 |
| Automotive Aftermarket Motor Mount | Case Study (Snapshot) | Complēt™ 50% long glass fiber reinforced specialty PA66 thermoplastic replaces die-cast aluminum | 查看 |
| Automotive Aftermarket Overview | Application Overview | Overview of the needs within automotive aftermarket and the long fiber thermoplastic (LFT) technologies to meet those needs | 查看 |
| 汽车可拆卸顶盖支架 | Case Study (Snapshot) | Complēt™ 长碳纤维增强聚邻苯二甲酰胺复合材料替代用于固定顶盖板的钢制支架，重量减轻 80% | 查看 |
| 汽车转向柱支架 | Case Study (Snapshot) | Complēt™ 长碳纤维增强尼龙复合材料替代金属转向柱支架，重量减轻 50% | 查看 |
| Avient Long Fiber Technology | 视频 | Provides structural performance that can go head-to-head with metals at a fraction of the weight | 查看 |
| Benefits of LFT | 白皮书 | Explore the unique capabilities of specialty long fiber reinforced composites | 查看 |
| Bettcher Industries - 案例研究 | 案例分析 | 金属替代、设计改进和 Complēt™ 长纤维技术为 Bettcher Industries 提供强大的解决方案 | 查看 |
| Complēt™&OnForce™ 长纤维增强热塑性复合材料 - 加工指南 | Processing & Design Guides | Complet&OnForce LFT 制备和成型工艺关键要素指导 | 查看 |
| Complēt™ 和 OnForce™ 长纤维增强热塑性复合材料 - 设计指南 | Processing & Design Guides | 下载本指南，了解如何设计出经久耐用的肋条、凸台和其他特征，加工 LFT 材料的更好方法，如何最大限度地减少零件缺陷，以及更多关于 Complēt™ 和 OnForce™ 长纤维增强热塑性复合材料的信息 | 查看 |
| Complēt™ LFT - 更坚固。更具韧性。更轻。 | 视频 | 比较长纤维热塑性塑料与其他材料的强度、韧性和重量 | 查看 |
| Complēt™ LFT Automotive Aftermarket Side Step | 案例分析 | Complēt™ Long Fiber Reinforced Structural Thermoplastics used in automotive aftermarket side step | 查看 |
| Complēt™ 防潮长纤维热塑性尼龙 | 视频 | Complēt™ Moisture Resistant Long Fiber Thermoplastic Nylons provide gradual moisture uptake to maintain structural properties longer | 查看 |
| Complēt™ Moisture Resistant Nylons | Product/Service Overview | 环境稳定型尼龙 6 和 6/6 长纤维复合材料具有恒定的结构性能，适用于间歇性暴露于水和高湿度中的应用 | 查看 |
| Complēt™ REC Long Fiber Reinforced Thermoplastics | Product/Service Overview | 含回收树脂 Complēt REC 长纤维增强复合材料的性能数据和信息 | 查看 |
| Complēt™ REC Long Fiber Reinforced Thermoplastics | 视频 | 现推出含有消费后回收和后工业回收材料的 Complēt REC 长纤维增强热塑性塑料 (LFT) | 查看 |
| Complēt™ REC Long Fiber Reinforced Thermoplastics (Chinese) | 视频 | Introducing Complēt REC long fiber reinforced thermoplastics (LFT) containing post consumer and post industrial recycled material (Chinese language version) | 查看 |
| Complēt™/OnForce™ LFT Overview | Product/Service Overview | 借助轻质长纤维增强热塑性塑料优化刚度、强度和韧性，以获得结构性能。 | 查看 |
| Craftech 非金属紧固件 | Case Study (Snapshot) | 定制配方和预着色 Complēt™ 长玻璃纤维增强 ETPU 复合材料具有耐腐蚀性，同时具有与金属紧固件相似的结构性能 | 查看 |
| Engineered Materials for EV Batteries | Infographic | Discover engineered polymers to advance battery design and performance | 查看 |
| Engineered Polymer Materials for EV Batteries | 视频 | Learn more about advanced polymer technologies that enhance EV battery design and performance to enable benefits such as extended vehicle range, lightweighting and sustainability. | 查看 |
| Environmentally Stabilized Composites | 白皮书 | 详细了解防潮尼龙长纤维增强复合材料 | 查看 |
| 注塑复合材料棒球棒 | Case Study (Snapshot) | Complēt™ 长碳纤维增强复合材料允许加入注塑材料解决方案，以实现设计灵活性和定制化 | 查看 |
| 创新办公家具工作椅 | Case Study (Snapshot) | 战略定位单向带嵌件采用 Complēt™ 长玻璃纤维增强尼龙复合材料包覆成型，具有耐疲劳性，可减少办公椅的零件数量 | 查看 |
| LFT Basics - Understanding Long Fiber Thermoplastics | Webinar | Learn about long fiber technology and why it’s replacing metal. | 查看 |
| Long Fiber Reinforced Thermoplastic (LFT) Solutions for Bicycles | Application Graphic | Explore long fiber reinforced thermoplastic (LFT) solutions that meet various bicycle application demands | 查看 |
| Long Fiber Technologies Application Development | Product/Service Overview | Avient long fiber technologies application development center bulletin highlighting services including design support, material validation, simulation support, and in-house prototyping | 查看 |
| Optimizing Automotive Structural Component Designs with Advanced Modeling | 制品 | Learn how virtual capabilities can improve performance. | 查看 |
| Personal Watercraft OEM Steering Column | Case Study (Snapshot) | Complēt Hybrid Moisture Resistant Composite provided part consolidation, design consultation, and robust FEA support | 查看 |
| Piranha 船用螺旋桨 | Case Study (Snapshot) | Complēt™ MT 长玻璃纤维增强尼龙 6 提高了耐用性和减震性，使叶片能够弯曲并吸收轻微冲击产生的能量 | 查看 |
| Piranha 螺旋桨 - 案例研究 | 案例分析 | 阅读以了解长纤维复合材料如何帮助 Piranha 螺旋桨增加韧性和设计灵活性 | 查看 |
| Replacing Aluminum with Long Fiber Thermoplastics (LFT) | Application Overview | Key factors and comparisons to consider when replacing aluminum with long-fiber-reinforced thermoplastic (LFT); including processing and material performance summaries | 查看 |
| Rethinking Materials for Automotive Aftermarket Parts | 制品 | Read more about how automotive aftermarket parts are making the switch from metal to plastic by using long fiber thermoplastics | 查看 |
| Scorpyd Crossbow 集成导轨和升降器 | Case Study (Snapshot) | Complēt™ 长碳纤维增强 ETPU 复合材料以及产品设计和性能分析服务为 Scorpyd Crossbow 创造出行业首款集成导轨和升降器总成 | 查看 |
| Seat Pan for Off-Road Recreational Vehicle | Case Study (Snapshot) | Complēt™ long glass fiber reinforced nylon composite consolidated multiple metal parts to streamline manufacturing and assembly of an ATV seat pan | 查看 |
| 服务能力概览 | Product/Service Overview | 通过 Avient 的特种工程材料了解全面的技术服务，以便为客户提供帮助 | 查看 |
| 雪上摩托车发动机安装支架 | Case Study (Snapshot) | Complēt™ 长碳纤维增强尼龙复合材料替代铝，具有更好的耐疲劳性并减轻重量 | 查看 |
| Step Linkage Automotive Aftermarket Part | Case Study (Snapshot) | Complēt™ LGF, moisture-resistant grade delivers improved performance and cost savings for aftermarket parts manufacturer | 查看 |
| 悬挂式工业电机用支撑轭 | Case Study (Snapshot) | Complēt™ 长玻璃纤维增强尼龙复合材料可支撑 25 磅电机的重量而不会产生蠕变，同时重量更轻，生产成本更低 | 查看 |
| 越野自行车后悬架连杆机构 | Case Study (Snapshot) | Complēt™ 长碳纤维增强 ETPU 复合材料的重量减轻 33%，且性能分析服务也证实金属到热塑性塑料的过渡非常成功 | 查看 |
| 越野休闲车一体式椅壳 | Case Study (Snapshot) | Complēt™ 长玻璃纤维增强尼龙复合材料将多个金属部件整合到一体式椅壳中，从而减轻重量并降低成本 | 查看 |
| Wheelchair Caster Wheels | 案例分析 | Customer success with Complēt™ Long Fiber to introduce lightweight composite caster wheels for improved wheelchair mobility | 查看 |
| Wheelchair caster wheels | Case Study (Snapshot) | Complēt™ long carbon fiber (LCF) composites replaced aluminum to reduce weight and enable design freedom for a wheelchair OEM | 查看 |
