https://www.avient.com/knowledge-base/article/injection-molding-mold-design?rtype[]=1164
For high volume production, the initial expense of quality tooling is a sound investment. Since TPEs are slightly compressible in the molten state, larger runner volumes can cause hot tip gates to drool after the mold is opened.
https://www.avient.com/sites/default/files/2021-03/colorant-chromatics-high-temp-compounds-selection-guide.pdf
Whether the volume is measured in bags or tons, with minimum order quantities down to 50 pounds, Avient is the innovative partner for your business.
https://www.avient.com/sites/default/files/resources/Resilience%2520LS%2520Diffuse%2520Comparison%2520Guide_No%2520CP.pdf
PDI) on extruded profiles 2 ASTM D-638 3 ASTM 256 4 ASTM D-648 66 psi, unannealed, 0.125" 5 Savings depends on profile size and production volume Acrylite is a registered trademark of Evonik Performance Materials Lens Performance Resilience™ LS Frost PVC Acrylite® Satinice Frost PMMA Light Transmission1 at 0.060" (1.5mm) 83% Low Diffusion 78% Medium Diffusion 75% High Diffusion 81% Low Diffusion Diffusion Half Power Angle (DLD) 26° Low Diffusion 41° Medium Diffusion 58° High Diffusion 26° Low Diffusion Tensile Strength2 Tensile Modulus2 Tensile Elongation (break)2 7,360 psi 400,000 psi 20% 7,330 psi 330,000 psi 43% Flammability (UL 94) V-0 @ 1.5mm 5VA @ 2.0mm HB @ 1.6mm Notched Izod Impact (73°F)3 2.3 ft-lb/in 0.6 ft-lb/in Heat Deflection Temperature4 157°F/69°C 182°F/83°C UV Stability Good Excellent Chemical Resistance Excellent Good Typical Lens Profile Cost 10–15% Savings5 Baseline 1.866.POLYONE www.polyone.com Copyright © 2018, PolyOne Corporation.
https://www.avient.com/knowledge-base/article/injection-molding-mold-design
For high volume production, the initial expense of quality tooling is a sound investment. Since TPEs are slightly compressible in the molten state, larger runner volumes can cause hot tip gates to drool after the mold is opened.
https://www.avient.com/sites/default/files/2020-08/fiber-solutions-business-unit-overview-2020.pdf
The extruder is never contaminated with color which translates into faster, more efficient color changeovers that make low volume and custom color production a reality. LIQUID FIBER PRODUCT FEATURES Multiple color production • Depending on the manufacturing set-up, several injection points can be added to enable multiple color production at the same time on a single extruder Batch size flexibility • Fiber producers can manufacture anything from a few kilograms to hundreds of tons using the same simple process Rapid color changes • No extruder contamination and easy color-on, color-off operation increases color change speed Waste reduction • Rapid color changes, precise metering and the ability to adjust color in-line reduces waste during color changeovers Continuous metering & long spin pack life • High pigment and dye concentrations mean fewer pack changes are required • Where color is running low for larger volume runs, low level metering sensors alert operators and packs can be changed without disrupting production In-line IV adjustment • Specialist additives are available to adjust Intrinsic Viscosity (IV) in-line for rPET applications • These additives are available as single products, or can be combined with color to create a multi-functional formulation Color design service • ColorMatrix offers a dedicated color design service to help shorten product development cycles and enhance market agility Liquid color processing • Formulations are stable at temperatures up to 60°C and retain good flow properties at temperatures as low as 10°C • These formulations can help lower yarn friction and abrasion, and there is no fuming or evaporation during production COLORMATRIX FLEXCART LIQUID DOSING SYSTEMS Designed to optimize the benefits of liquid colorant and additive technologies, each ColorMatrix™ FlexCart™ model is highly flexible, and offers high-level dosing accuracy and controllability for all injection molding and extrusion applications.
https://www.avient.com/sites/default/files/2021-05/avnt-tpe-beginner-guide-fin.pdf
One of the most commonly cited advantages of TPEs is the ability to produce products via high-volume injection molding, which is an extremely cost- effective process. This means a large volume of product (anywhere from tens of thousands to over a million units) can be created by heating the TPE blend and injecting it into a mold, where the TPEs cool and form the desired shape.
https://www.avient.com/sites/default/files/2022-09/PREPERM for 5G Application Bulletin %281%29.pdf
PREPERM™ Solutions for 5G The increased demand for data capacity and low latency and the growing volume of connected devices require more base stations and higher frequencies.
https://www.avient.com/sites/default/files/2020-09/crtm-panel-product-bulletin-2020.pdf
The unique manufacturing process yields uniform quality throughout the panel, ensuring complete resin impregnation, high fiber volume content, low void content, uniform thickness, and core bonding throughout.
https://www.avient.com/sites/default/files/2023-03/CycleWorks Solution Bulletin.pdf
For these reasons plastics for packaging play an important role in everyday life, however, due to the high volume and rather short usage life of plastic packaging items, they require appropriate management, especially at the end of their life.
https://www.avient.com/sites/default/files/2023-10/Stat-Tech TPE Static Dissipative _ Electrically Conductive Thermoplastic Elastomers Product Overview_A4.pdf
这些包括:• Industrial – Conveyor belts (food production and pharmaceutical industries) and controls (joy sticks, machinery handles and knobs, corrugated bellows, tool grips) • Electrical and electronic devices – Seals and gaskets, radars and sensors • ADAS components – Camera systems, navigation systems, vehicle control systems, infotainment systems PRODUCT OVERVIEW STAT-TECH SOLUTIONS KEY TECHNICAL PROPERTIES Material Description Base Resin Color Hardness Range Surface Resistivity (Ω) Key Characteristics ST0100-5003 ESD FD White VN8904 GP0F025721 TPU White 85 ShA 108 to 109 High elongation, static conductive, FDA compliance ST0100-5006 ESD X2 Natural TPU Natural 85 ShA 107 to 109 High elongation, static conductive ST0200-5001 ESD Natural X1 TPE Natural 40 ShD 107 to 109 High elongation, permanent anti-static, static conductive SST0200-5004 ESD Black TPE Black 40 ShA 103 to 105 Electrically conductive, static dissipative, lower hardness ST0200-5002 EC ES Black TPE Black 60 ShA 100 to 102 Electrically conductive, high elongation ST0200-5009 EC Black TPE Black 60 ShA 100 to 102 Electrically conductive, high elongation Property Unit Standard Test Methods ST0100-5003 ESD FD White VN8904 GP0F02571 ST0100- 5006 ESD X2 Natural 5001 ESD Natural X1 5004 ESD Black 5002 EC ES Black 5009 EC Black Base Resin TPU TPU TPE TPE TPE TPE Physical Properties Hardness Shore ISO 48-4 85A 85A 50D 40A 60 A 60A Density ISO 1183 1.19 1.15 1 1.01 0.965 1.21 Mechanical Properties Tensile Strength (Break) Mpa DIN 53404 10 15 15 4 5.7 2.5 Elongation, Break % DIN 53504 600 650 500 300 400 250 Electrical Properties Surface Resistivity Ω IEC 60093 108 to 109 107 to 109 107 to 109 103 to 105 100 to 102 100 to 102 Volume Resistivity Ω.cm IEC 60093 108 to 109 107 to 109 107 to 109 103 to 105 100 to 102 100 to 102 Color White Natural Natural Black Black Black Copyright © 2023, Avient Corporation.